Teflon® Fluoropolymer Coatings

Industry-leading non-stick, low-friction, and chemically resistant fluoropolymer coatings — PTFE, FEP, and PFA formulations spray-applied and high-temperature cured for industrial, aerospace, and food-grade applications.

260°C

Max Temperature

0.8 to 1.6 mil

Typical Thickness

Technology Overview

Superior Non-Stick and Chemical Resistance

Teflon® Fluoropolymer coatings provide industry-leading non-stick, low-friction, and chemical resistance performance. Formulated from fluoropolymer compounds including PTFE, FEP, and PFA, these coatings are spray-applied and high-temperature cured to create a dense, continuous film with exceptional release properties and outstanding chemical inertness.

Typical thickness ranges from 0.8 to 1.6 mil (20–40 microns), with multi-coat systems up to 3.0 mils available for enhanced chemical resistance and durability. Both ferrous and non-ferrous substrates are compatible.

Applications span industrial food processing and pharmaceutical manufacturing (where non-stick and chemical purity are mandatory), automotive and aerospace components requiring dry lubrication with chemical resistance, and any surface that must release product, resist fouling, or tolerate aggressive chemical environments at temperatures up to 260°C (500°F).

260°C

Max Temperature

3.0 mil

Max Recoat Thickness

0.04

Friction Coefficient

PTFE/FEP/PFA

Fluoropolymer Types

Process Overview

Precision at Every Step

Step 01

Surface Preparation

Comprehensive cleaning and mechanical or chemical surface profiling creates the optimal anchor profile for fluoropolymer adhesion on ferrous and non-ferrous substrates.

Step 02

Primer Application

A bonding primer formulated for fluoropolymer adhesion is applied to the prepared surface, ensuring a durable, delamination-resistant bond between the substrate and topcoat.

Step 03

Spray Application

The fluoropolymer topcoat is spray-applied in controlled passes to achieve precise thickness from 0.8 to 1.6 mil. Multi-coat builds up to 3.0 mils are possible for demanding environments.

Step 04

High-Temperature Cure

The coated part is oven-cured at controlled high temperature to sinter the fluoropolymer, achieving full non-stick performance, chemical resistance, and adhesion.

Why Teflon®

Advantages of Fluoropolymer Coating

Non-Stick Surface

Near-zero adhesion to nearly all substances — preventing buildup, fouling, and contamination in processing and manufacturing environments.

Low Friction

One of the lowest friction coefficients of any solid — reduces parasitic losses, prevents galling, and allows dry operation without oil or grease.

Chemical Resistance

Resistant to virtually all industrial chemicals, solvents, acids, and bases — fluoropolymers are among the most chemically inert coatings available.

Corrosion Protection

Creates a durable barrier that helps protect components from moisture, chemicals, and corrosive environments.

Ready to Engineer Your Advantage?

Let's discuss how Calico's Teflon® Fluoropolymer coatings can solve your non-stick, chemical resistance, or dry lubrication challenges.

Tech Line: 704.483.2202

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